Name: Ultra-High-Speed Two-Stage Wire Feeding All-in-One Machine / 066
Brand: www.sansetech.com
Availability: InStock
Rating: 5 (1 reviews)

Description

User Manual for Fully Automatic
Multi-Functional Winding Machine
Usage Precautions
The only parameters recommended for user modification are as follows: Set Length, Wire Diameter, Inner Width, and Quantity (1).(Notes: Set Length refers to the winding length; Wire Diameter refers to the diameter of the wire; Inner Width refers to the inner width of the target winding reel (i.e., the winding width). After threading is completed, enable the following functions before starting winding: Variable-Frequency Pay-off and Servo Pay-off. Apply glue when the number of winding layers reaches 3–4.) All other parameters are pre-set at the factory. Please contact after-sales service for any adjustments beyond the above scope.

Key Operation Guidelines

Curing and Reinforcement
After winding and gluing, let the product stand for curing. If needed, apply 704-type silicone on the surface for reinforcement (non-mandatory).
Spool Fixing in Drum
Place the spool with an inner shaft into the outer pay-off drum, and lock the fixing screws in the opposite direction according to the drawing.
Wire Pulling and Inner Shaft Removal
Pick out 2–3 layers of wire from the inner side of the inner shaft and pull outward. When the pulled length reaches approximately 3,400 meters, the inner shaft will loosen, and you can then remove it to complete the optical fiber drum production.
End-side Installation
The top chassis has corresponding dimensions, which can be used for subsequent installation of the top and bottom ends.

The above picture shows the range of the spool that can be wound and the inner and outer widths of the spool

Interfaced escription

Interface description of the monitoring screen

Function button	Unit	Function Description
Wire Speed Setting	M/min	Preset the operating speed of the machine during winding; higher values mean faster speed.
Winding speed	r/s	Preset the winding speed; higher values mean faster speed (maximum speed: 30 r/s).
Set the length	Km/M	Set the required winding length; red font indicates meter-counting mode.
Wire Diameter	MM	Diameter of the wire.
Start Point (-/+)	MM	Winding start end; fine-tune by increasing/decreasing values if the position is inaccurate.
End Point (-/+)	MM	Winding end; fine-tune by increasing/decreasing values if the position is inaccurate.
Variable-Frequency Pay-off		Assists rapid pay-off for faster pay-off speed; enable during spool winding.
Servo Pay-off		Accelerates wire passing speed at the encoder for faster winding; must be enabled during winding.
Layer Addition/Reduction Wire Diameter	MM	Wire diameter setting for layer addition/reduction modes during winding.
Cycles		Real-time number of cycles in meter-counting mode.
Layers		Real-time number of layers in meter-counting mode.
Set	L	Decreasing wire diameter size to be adjusted when the preset number of layers is reached.
Decrease	MM

Parameter Setting Interface Description

Function button	Unit	Function Description
Quantity	Piece(s)	Number of spools to be wound.
Inner width	MM	Inner width of the target spool (winding width).
Outer width	MM	Outer width of the target spool (must be accurate to ensure precise switching to the next spool during multi-spool winding).
Single Acceleration	MS	Time for winding speed to reach normal from 0; higher values mean longer acceleration time.
Deceleration Speed	r/s	Speed when winding is about to end; higher values mean faster speed (recommended to be less than winding speed).
Manual Winding Speed	r/s	Winding speed in manual mode.
Manual Moving Speed	mm/s	Moving speed of the wire arrangement motor in manual mode.
Return Speed	mm/s	Reset speed of the wire arrangement motor after winding is completed.

System Parameter Interface Description

Function button	Unit	Function Description
Constant speed acceleration time	MS	In parallel winding mode: Time to accelerate from standstill to constant speed. Larger values mean longer acceleration time.
Constant speed deceleration time	MS	In parallel winding mode: Time to decelerate from constant speed to stop. Larger values mean longer deceleration time.
Length Advance Deceleration	K M	Starts decelerating when the remaining winding length reaches this value.
X Single-Step Pulse		Winding pulse: System preset to 0.000501; no modification needed.
Y Single-Step Pulse		Wire Arrangement pulse: System preset to 0.001250; no modification needed.
Encoder Diameter	M M	Diameter of the length-counting wheel; determines the accuracy of length-counting parameters.
Pulses per Cycle		Number of pulses generated per winding cycle; system preset to 800; no modification needed.
Wire Break Detection Delay	S	Time to detect wire breakage. Larger values mean slower response to wire breakage.
Single Increase	M M	Gap between the lead screw and slider; preset to 0.3; no modification needed.
Wire Speed Deviation	M / m i n	Speed deviation per minute during winding.
Wire Speed Upper Limit Detection	S	Time to detect when wire speed reaches the upper limit.

Function Selection Interface Description

Except for the starting layer addition, side layer addition, side layer subtraction, end layer addition and cellular function which can be enabled when necessary, the other functions should be set as shown in the above figure under normal circumstances.